NP242 Rebuilt Transfer Case

Below you will find a detailed list that includes complete rebuilt NP242 Transfer Cases, In addition you will find parts for the NP242 including bearing rebuild kits, gaskets, seals, small parts, bushings & thrust washers, individual bearing, forks and sliders oil pump, planets, differential housing, shafts, chain, sprockets and miscellaneous parts. If you need more information or cannot find the parts you need give us a call, if you would like to save money, ask about our good take out parts (GTO), they are inspected and guaranteed.

Having issues diagnosing problems with your NP242 transfer case?

We can help free knowledgeable technical support! We have a large inventory of rebuilt NP242 transfer cases plus Transfer Case parts. Our factory rebuilt re-manufactured Transfer Cases are tested before leaving the factory. In the beginning New Process manufactured these transfer cases and later they were manufactured by New Venture Gear, mechanically they are both about the same. This model is a chain drive, output is on the driver-side with center rear output. The NP242 was used by AMC in Jeeps before Chrysler took over. The unit has been utilized in XJ Cherokee, Wagoneer and Comanches as well as in the Liberty KJ. General Motors also used this transfer case in the Hummer H1 until 2006, and in their H2 model from 2003 to 2009.

What is the NP242 Transfer Case

The NP242 was manufactured with manual shift, it is a replacement unit for the earlier NP228. transfer case is a full-time, chain drive, 2.72:1 ratio, and has a magnesium case with 4WD low locked, neutral, 4WD high part time, 4WD high and 2WD high. This unit is a popular replacement/upgrade for the NP231. In addition to a rebuilt unit NP242 transfer cases with a 12 month warranty we offer all parts required to rebuild your unit, we have new part and we can provide good used takeout parts to save you money!

Free NP242 Transfer Case parts illustration

Below we provide a NP242 parts illustrations to assist you with the correct identification of the parts you need. Select the parts you require from the the list below and give us a call. To speak to a Drive Train Expert or to place an order call toll free 888-824-2012!

Application Model Years
CHEROKEE (XJ) Diesel 1987-1988
CHEROKEE (XJ) 1988-1993
CHEROKEE (XJ) 1998-2000
Hummer H1 1992-2006
Hummer H2 2003-2009
 

This information tag is located on rear of transfer case near where the driveshaft exits.

 

Need Stronger Parts?

Midwest Transmission can Cryogenic Treat any shaft or gear. This cryo treatment will add 30% in component strength. Call 888-824-2012 for a quote.

Rebuilt Tested NP242 Transfer Cases 12 month warranty

Below transfer cases have all new bearings, seals, chain and oil pumps.

Description Part Number
Jeep 1987-Up with 21 or 23 Spline input TCAJ011
Dodge Durango and Dakota 1998-Up TCCRY016
Dodge Durango and Dakota 1998-Up Heavy Duty TCCRY017
Hummer H1 TCHUM001
Hummer H2 Electric Shift BW4484 TCGM048

Rebuilt Overhaul Bearing Kits NP242 Transfer Case

Drawing Image Description Part Number
N.I. NP 242 (Dodge, Hummer H1) (2 Piece Extension Housing) TRSBK242
N.I. NP 242 (Dodge, Hummer H1) (1 Piece Extension Housing) TRSBK242B
N.I. NP 242 (Jeep Except Liberty) (2 Piece Extension Housing) TRSBK242
N.I. NP 242 (Jeep Except Liberty) (1 Piece Extension Housing) TRSBK242B
N.I. NP 242 (Jeep Liberty) TRSBK242C
NP 242 Dodge Dakota 98-03 24mm OD Input Bearing TRSBK242D

Small Parts Kits NP242 Transfer Case

Drawing Image Description Part Number
N.I. Dodge, Jeep TRSSP242-50
N.I. Hummer H1 TRSSP242-50B

Gaskets Seals, Orings & Filter NP242 Transfer Case

GASKET & SEAL KITS

Drawing Image Description Part Number
N.I. NP 242 (2 Piece Extension Housing) TRSTSK242
N.I. NP 242 (1 Piece Extension Housing) TRSTSK242B

GASKETS & O-RINGS

Drawing Image Description Part Number
23 Pump Seal TRS321070
1 Input Seal TRS301080
28 Front Output Seal TRS305071
44 Rear Output Seal (2.385”x 1.430”) TRS44074
44 Rear Output Seal (2.455” x 1.485”) TRS321081
44 Rear Output Seal (2.455” x 1.485”) TRS321081
44 Rear Output Seal (2.585” x 1.090”) MWTNP4798117
44 Rear Output Seal (2.695” x 1.825”) MWTNV22507
N.I. Adapter to Transfer Case Gasket TRS331304A
N.I. Gasket, Output Bearing Inspection Cover Gasket TRS12305J
N.I. Oil Pickup Tube O-Ring TRS411330

FILTER

Drawing Image Description Part Number
49 Pump Screen (Filter) TRS351012

Bushings & TH Washers NP242 Transfer Case

BUSHINGS

Drawing Image Description Part Number
45 Extension Housing (1630” OD) TRSWT266-62

WASHERS

Drawing Image Description Part Number
8 Planet Thrust Washer (Plastic) TRS411215

Bearings NP242 Transfer Case

Drawing Image Description Part Number
30 Front Output Shaft Bearing (Front) TRS6207-N
35 Front Output Shaft Bearing (Rear) TRS331268B
5 Input Bearing (Inner) TRS411240
3 Input Bearing (940” Wide) TRS351240
25 Output Bearing (Rear) TRS6206-N
N.I. Differential Needle Bearings (qty 53) TRS361715-2

Shift Forks & Sliders NP242 Transfer Case

FORKS

Drawing Image Description Part Number
40 Range Fork (Iron) (Cast # 16448) TRS361849
40 Range Fork (Iron) (Cast # 29960) TRS361849B
40 Range Fork (Aluminum) (Cast # 17833) TRS352849A
46 & 47 Fork Insert Kit TRSINSK-207

SLIDER

Drawing Image Description Part Number
12 Range Slider (used w/ Iron Fork) TRS361645
12 Range Slider (used w/ Aluminum Fork) TRS361645A

Pump, Planet & Differential Housing NP242 Transfer Case

PUMPS

Drawing Image Description Part Number
24 Pump Assembly NV16209-U

PLANETS

Drawing Image Description Part Number
11 Planet (6 Pinion) (used w/ 630” Wide Input Bearing) (94-Up) TRS351588A
11 Planet (6 Pinion) (used w/ 940” Wide Input Bearing) (88-94) TRS351588

DIFFERENTIAL HOUSINGS

Drawing Image Description Part Number
19 Differential Carrier Assembly (Cherokee, Grand Cherokee) TRS361715
19 Differential Carrier Assembly (Liberty) TRS361715B

Shafts NP242 Transfer Case

SHAFTS

Drawing Image Description Part Number
4 Input Shaft (23 Spline) (425”) (used w/ 630” Wide Input Bearing) TRS361670B
4 Input Shaft (23 Spline) (425”) (used w/ 940”Wide Input Bearing) TRS361670A

CHAINS & SPROCKETS

Drawing Image Description Part Number
33 Chain (100”Wide) 36 Links (Dodge, Jeep Except Liberty) TRSHV-028
33 Chain (125”Wide) 49 Links (Dodge, Jeep Except Liberty) TRSHV-063
33 Chain (100”Wide) 49 Links (Liberty) TRSHV-062
33 Chain (125”Wide) 36 Links (Hummer) TRSHV-060
22 Drive Sprocket (Cherokee, Grand Cherokee) TRS361805
32 Driven Sprocket (Cherokee, Grand Cherokee) (Removable) TRS361806

Miscellaneous Components NP242 Transfer Case

Drawing Image Description Part Number
N.I. Stud, Case and Adapter (Metric 3/8”) (Fine / Coarse) TRS492775A
N.I. Switch, Back Up Light TRS361410

Click Images to enlarge and shrink

 
 
 

 

Minimum order $25.00, Shipping and handling charges will be added.